Fiber Structures
Fiber optic cables are available in a wide variety of
physical constructions. Fiber cables can be anything from simple simplex or
duplex (zipcord) cables used for jumpers to 144-fiber cable for intercity
transmission. However most of the fibers used in these cables come down to two
basic configurations – 900um tight buffered fibers or 250um bare fibers (also
called coated fibers). Actually tight buffered fibers cover a coated fiber (the
coating is soft plastic) with a thick layer of harder plastic, making it easier
to handle and providing physical protection.
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The structure of a 900um tight
buffered fiber
*Core (9um for standard single mode fibers, 50um or 62.5um for multimode fibers) *Cladding (125um) *Coating (soft plastic, 250um) *Tight buffer (hard plastic, 900um) |
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The structure of a 250um bare fiber
(coated fiber)
*Core (9um for standard single mode fibers, 50um or 62.5um for multimode fibers) *Cladding (125um) *Coating (soft plastic, 250um is the most popular, sometimes 400um is also used) |
Fiber Cable Constructions
Based on 900um tight buffered fiber
and 250um coated fiber there are two basic types of fiber optic cable
constructions – Tight Buffered Cable and Loose Tube Cable.
>>Tight Buffered Cable
Multiple color coded 900um tight buffered fibers can be packed tightly together in a compact cable structure, an approach widely used indoors, these cables are called tight buffered cables. Tight buffered cables are used to connect outside plant cables to terminal equipment, and also for linking various devices in a premises network.
>>Tight Buffered Cable
Multiple color coded 900um tight buffered fibers can be packed tightly together in a compact cable structure, an approach widely used indoors, these cables are called tight buffered cables. Tight buffered cables are used to connect outside plant cables to terminal equipment, and also for linking various devices in a premises network.
Multi-fiber, tight buffered cables
often are used for intra-building, risers, general building and plenum applications.
Tight buffered cables are mostly built for indoor applications, although some
tight buffered cables have been built for outdoor applications too.
>>Structure
of a Tight Buffered Cable
Elements in a tight buffered fiber optic cable
l Multiple 900um tight buffered fibers (stranded around the central strength
member)
l Central strength member (in the center of the cable)
l Aramid Yarn (trade name Kevlar, Kevlar was developed by Dupont) (wrapped
around the fibers, for physical protection and cable pulling)
l Ripcord (for easy removal of outer jacket)
l Jacket (also called sheath, PVC is most common for indoor cables
because of its flexible, fire-retardant and easy extrusion
characteristics.
>>Loose Tube
Cable
On the other hand multiple (up to
12) 250um coated fibers (bare fibers) can be put inside a color coded,
flexible plastic tube, which usually is filled with a gel compound that
prevents moisture from seeping through the hollow tube. Buffer tubes are
stranded around a dielectric or steel central member. Then an outer
polyethylene jacket is extruded over the core. These cables are called loose
tube cables.
Loose tube structure isolates the
fibers from the cable structure. This is a big advantage in handling thermal
and other stresses encountered outdoors, which is why most loose tube fiber
optic cables are built for outdoor applications.
Loose-tube cables typically are used
for outside-plant installation in aerial, duct and direct-buried applications.
>>Structure
of a Loose Tube Cable
Elements in a loose tube fiber optic
cable:
l Multiple 250um coated bare fibers (in loose tube)
l One or more loose tubes holding 250um bare fibers. Loose tubes strand
around the central strength member.
l Moisture blocking gel in each loose tube for water blocking and protection
of 250um fibers
l Central strength member (in the center of the cable and is stranded around
by loose tubes)
l Aramid Yarn as strength member
l Ripcord (for easy removal of outer jacket)
l Outer jacket (Polyethylene is most common for outdoor cables because of its
moisture resistant, abrasion resistant and stable over wide temperature range
characteristics.
Terms you must
understand:
Aramid Yarn
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yellow color, fiber looking material.
It is strong and is used to bundle and protect the loose tubes or fibers in
the cable. It is the strength member to provide tensile strength along
the length of the cable during and after installation. When a cable is pulled
into a duct, the tension is applied to the aramid yarn instead of the fibers.
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Central Strength Member
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Many fiber optic cables has a central
strength member, made of steel, fiberglass or aramid yarn. Central strength
members are needed to provide the rigidity to keep the cable from buckling.
Central strength members are common in outdoor cables and some high fiber
counts indoor cables.
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Gel Compound
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Gel compound fills buffer tubes and
cable interiors, making the cable impervious to water. It needs to be
completely cleaned off when the cable end is stripped for termination.
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Ripcord
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Ripcord is a thin but very strong
thread embedded just below the cable jacket. Its role is to split the
cable easily without harming cable interiors.
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Plenum
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Plenum is an air-handling, air flowing
and air distribution system space such as that found above drop ceiling tiles
or heating and ventilation ducts. Plenum rated cables must meet
UL-910 specification and their outer jacket are made of materials that
retard the spread of flame, produce little smoke and protect electronic
equipment from damage in fires. Plenum cables can be run through plenum
spaces without special conduits.
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